20TPD Coconut Oil Plant Case Study: Equipment Configuration & Process Layout

Start Profitable Coconut Oil Plant Business in the Philippines

Project Overview of the 20TPD Copra Coconut Oil Plant in the Philippines

The coconut oil extraction industry in the Philippines remains one of the region’s most vital agribusiness sectors, supplying over 1.3 million tons of coconut oil annually. This case study focuses on a 20TPD copra coconut oil plant located in Quezon Province, one of the country’s primary coconut-growing regions. The plant operates on a medium-scale production capacity of 20 tons of copra per day, translating to approximately 12 tons of crude coconut oil daily, with an average oil yield of 60–62%.

Location and Raw Material Supply

The factory is strategically situated near major coconut farms, ensuring stable supply logistics with an average transport distance of less than 30 km. Copra, the dried kernel of the coconut, was chosen as the feedstock due to its oil content of 63–65% and year-round availability in the Philippines. The plant processes roughly 7,000 tons of copra annually.

Production Design and Timeline

The project was completed in a construction period of 6 months, including a 45-day equipment installation and a 30-day trial operation phase. The operational workforce consists of 28 technical and production staff, supported by a 5-person engineering maintenance team.

Plant Design and Technology Integration

The 20TPD system uses a fully continuous production model that integrates mechanical expelling and refining. The design emphasizes:

• Stable Output: 20 tons of copra input per day with 85–90% equipment uptime.
• Energy Efficiency: Average power consumption of 35–38 kWh per ton of copra.
• Automation Control: Real-time temperature and pressure monitoring through a PLC-based MES (Manufacturing Execution System).

ABC Machinery Provides Coconut Oil Mill Plant Equipment Installation Service

Technical Data Table

Operational Highlights

• Energy Optimization: Utilization of waste heat from the cooker to preheat copra for drying.
• Safety and Compliance: Fully enclosed oil storage with fire suppression and vapor extraction system.
• Maintenance: Scheduled preventive maintenance every 300 operating hours.

Partner with our engineering specialists to design your customized coconut oil plant project that maximizes yield and minimizes cost.

 Coconut Oil Press Process Flow and Equipment Configuration

The plant’s production line adopts a hot pressing route designed to ensure maximum extraction efficiency and stable oil quality. The copra oil expeller process flow includes six main stages: crushing, cooking, pressing, filtering, refining, and oil storage.

Equipment Setup and Process Details

• Copra Crusher  – Capacity 1.5 tons/hour; reduces particle size to 10–15 mm.
• Steam Cooker  – Operates at 120°C, increasing oil release efficiency by 5–7%.
• Coconut Oil Expeller  – Handles 1.2–1.5 tons/hour; screw press system ensures stable mechanical extraction.
• Oil Filter Machine – Removes impurities up to 5 microns; flow rate of 1,000 L/hour.
• Refining Section – Includes degumming, bleaching, and deodorization tanks with total capacity of 15 m³.

The refined oil meets edible-grade specifications with a free fatty acid (FFA) content of less than 0.1%. The equipment is built with stainless-steel contact surfaces to meet food-grade standards and prevent corrosion from residual moisture.

Left: Commercial Coconut Oil Extraction Production Line; Right: Coconut Oil Refinery Line

Get your optimized machinery configuration plan for a 20TPD coconut oil plant — reach our process engineers today.

Coconut Oil Factory Layout and Production Area Planning

The coconut oil plant layout in the Philippines follows a compact linear arrangement, ensuring smooth material flow from raw material to packaging. The total floor area is approximately 1,200 m².

Key areas include:

• Raw Material Warehouse: 250 m² with humidity control.
• Pressing and Refining Zones: 600 m² with ventilation systems to dissipate oil vapors.
• Oil Storage and Packaging Area: 200 m² for refined oil handling.
• Utilities and Control Room: 150 m² equipped with electrical and water management systems.

The process layout for the copra oil mill ensures minimal cross-contamination and efficient logistics movement. Request a 3D factory floor plan and process layout design tailored to your production goals.

Copra Oil Production Efficiency, Energy, and Investment Analysis

The plant records an average oil recovery of 61% with 20 tons of copra processed daily, yielding approximately 12.2 tons of crude coconut oil. Energy consumption averages 37 kWh per ton, and labor cost per ton of oil is around USD 12. Equipment investment reached USD 185,000, while total project investment (including civil works and installation) was about USD 320,000.

The annual gross revenue, based on an oil price of USD 1,100 per ton, is estimated at USD 4.6 million. The ROI period is 1.8 years with a profit margin of 18–20%.

Discuss your investment targets with our project consultants to receive a detailed copra oil plant ROI analysis.

The 20TPD coconut oil plant in the Philippines demonstrates a balanced integration of process engineering, automation, and efficient resource management. Its proven setup validates the potential of coconut oil extraction as a profitable and sustainable industrial investment for medium-scale operations worldwide.